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IGT Consumables - Shelf Life

When consumables are past their shelf life, there may be a subtle, slow change in the test results. However this may only become apparent when replacement consumables are introduced and a noticeable step change can be seen.

Please refer to the following guidelines on the shelf life of IGT consumables:

Rubber covered printing discs

Rubber blanket
Use after fitting 6 - 12 months
Shelf life 1 - 3 years

Rubber - coated; non-coated; conventional; UV
Use after fitting 1 - 3 years
Shelf life 2 - 3 years

Top rollers and extra distribution rollers

Top Rollers
Use after fitting 1 - 3 years
Shelf life 2 - 3 years

Extra Distribution Rollers
Use after fitting 2 - 3 years (replace with top rollers)
Shelf life 2 - 3 years

If the inking system is used extensively, it is recommended that a replacement regime be established, to ensure an even distribution of small changes in materials through the year. eg: one of the top rollers + a distribution roller changed every 6 months or where 4 discs are used: change one disc every 3 months, or change two discs every 6 months.

Do not change the discs in the same month as the top rollers.

Packings

Rubber
Use after fitting 3 - 12 months
Shelf life 1 - 5 years

Paper
Use - 1 week - 3 months, depending on the type of test
Shelf life 3 - 5 years

The maximum life can only be achieved if the product has been kept under optimum conditions - removed from transport packaging and protective foils; stored in the dark, at laboratory temperature, away from heat sources and chemicals.

Cleaning agents and cleaning methods will influence the use life.

IGT Inks and Pick Test Oils

Density ink, Offset ink, Gravure ink, Fluff Test ink
Open life 6 - 12 months
Shelf life - maximum 3 years

Helio Test ink
Open life 6 - 12 months
Shelf life - maximum 12 months

Huber inks
Open life - maximum 1 year
Shelf life - maximum 3 years

IGT Graduated Tack inks
Open life - maximum 6 months
Shelf life - maximum 1 year

Lorilleux inks
Open life - maximum 6 months
Shelf life - maximum 1 year

Stop-out Solution, IGT Penetration Liquid, IGT Roughness Liquid
Open life - maximum 2 years
Shelf life - maximum 2 years

Pick Test Oils - All Types
Open life - maximum 1 year
Shelf life - maximum 3 years

The maximum open life can only be achieved if the bottles, pots or tubes are kept closed, except when filling the pipettes. The ink should be covered with the top-foil of the pots and air excluded as much as possible.

IGT Equipment - recommended maximum service and calibration intervals

The actual service interval is dependent on the frequency of use and the treatment of the tester, but should not exceed the following intervals:

C1; C1-5; C1-7; G1; G1-5/AE
Service interval - maximum 2 years
Calibration - non-required

A1; A2; A1-3; A2-3
Service interval - maximum 2 years
Calibration - every 6 - 12 months depending on type

AC2; AIC2; AIC2-5
Service interval - maximum 2 years
Calibration - every 1 or 2 years

GST; HSIU4
Service interval - maximum 1 year
Calibration - every year

 


Quick Links:

Rubber covered printing discs

Top rollers and extra distribution rollers

Packings

IGT Inks and Pick Test Oils

IGT Equipment - recommended maximum service and calibration intervals

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