MAP Mix 9001 2/3 Gas Mixer for Buffer or Flow Applications

Extensive gas mixer range of 2 and 3 gas mixer with versions designed for use on MAP enabled flow wrap, thermoform, tray seal and bagging packaging equipment. Output capacities from 150L/min to 1000L/min. Operating on a proportion mixing principle, to give a high accuracy of mix regardless of the rate of flow.

Dansensor MAP Mix 9001 2/3 Gas Mixer for Buffer or Flow Applications

The Dansensor MAP Mix series is based on a proportional gas mixing principle especially designed for packaging machines and other industrial applications where the gases carbon dioxide, oxygen and the inert gases nitrogen and argon are used either in a 2-gas or 3-gas combination.

High volume gas users should also view the Dansensor MAP Mix Provectus (35-1500 L/min).

2&3 Gas MAP Mix 9001

3 Gas Mixer (L) & 2 Gas Mixer (R)

The mixing principle of the MAP Mix series is very unique and can be used for all types of packaging machines, e. g. flow packaging machines and gas vacuum packaging machines. The Dansensor gas mixer is very user-friendly with high accuracy – also under conditions usually causing problems for the repeatability of most other mixers.

The mixer features detection of a “too low” gas inlet pressure with an alarm relay output to the external control.

  • High accuracy for optimal mixing quality
  • Proportional gas mixing principle
  • Prepared for use with a microprocessor controlled gas analyser
  • Very high flow rate
  • Sturdy industrial design made in stainless steel/aluminium
  • Easy mixture adjustment
  • Optional ON/OFF solenoid valve for gas flow (to shut off the gas flow on flow packaging machines when the packaging machine stops)
230_2gas_MAP_Mix_9001

MAP Mix 9001 – 2 Gas

Gas mixer/gas analyser
The standard version of the mixer can be used in conjunction with Dansensor’s online headspace gas analysers MAP Check 3 & MAP Check 3 VAC.

Flexible and ready to install
All our gas mixers will be delivered pre-adjusted and ready to install

Accuracy and optimal blending quality
The Dansensor MAP Mix series offers an unprecedented linearity in the flow range of 15-100% and mix settings of 10-90%.

Due to the design of the proportional pressure system, deviating pressure conditions on the inlet side have virtually no effect on the accuracy.

230_3gas_MAP_Mix_9001

MAP Mix 9001 – 3 Gas

Mixing principle
All our mixers are utilising the advantage of proportional mixing, which means that the mixing is carried out via proportional pressures on the two sides of a diaphragm. This diaphragm ‘absorbs’ the deviation in the inlet pressure which normally is causing changes in the mixing conditions.

Technical specifications
General

  • Accuracy: Better than +/- 2% absolute within a flow range of 15 – 100% and mix settings of 10 – 90%
  • Pressure: See below. Flow shut off valve (optional/flow versions)
  • Gas in / gas out: Rear panel
  • Mixture adjustment: Manual
  • Alarms: Inlet pressure alarm with visual indication per gas and signal out (contact relay) on the rear panel. Acoustic alarm for a too low gas inlet pressure
  • Cabinet: Stainless steel

Configurations

Model / 9001 ME for thermoforming
and tray sealing machines: (Buffer)
Max. outlet Inlet Cabinet dimensions:

(DxHxW) mm.

Approx. weight
25-250L, 2-gas 3.8 – 6.0 bar 5.5 – 10 bar 420x194x235 10.0 Kg.
100-400L, 2-gas 3.8 – 6.0 bar 5.5 – 10 bar 420x194x235 10.5 Kg.
100-1000L 2-gas 3.8 – 6.0 bar 5.5 – 10 bar 420x194x475 16.5 Kg.
20-200L 3-gas 2.8 – 5.0 bar 5.5 – 10 bar 420x194x235 12.0 Kg.
100-400 3-gas 2.8 – 5.0 bar 5.5 – 10 bar 420x194x475 17.0 Kg.
Inlet Pressure Min 5.5 bar, Max 10 bar
The specific pressure interval is indicated on the mixer
Outlet Pressure 2 gas 3.8 – 6 bar (55 – 87 psi)
3 gas 2.8 – 5 bar (41 – 73 psi)
Model / 9001 ME for flow wrapping machines Inlet

Cabinet dimensions:

(DxHxW) mm.

Approx. weight
25-250L, 2-gas 8.5 – 10 bar 420x194x235 10.0 Kg
100-400L, 2-gas 8.5 – 10 bar 420x194x235 10.5 Kg
20-200L 3-gas 8.5 – 10 bar 420x194x235 12.0 Kg.
100-400L, 3-gas 8.5 – 10 bar 420x194x475 17.0 Kg.

Flow capacity for MAP Mix 9001 ME for buffer
The MAP mixers are delivered with standard inlet pressure 8.5-10 bar. Other settings are optional and has to be specified when ordering the gas mixer.

2 gas / 250 litre 2 gas / 400 litre 2 gas / 1000 litre
Flow l/min Buffer tank pressure
Inlet pressure 2 bar 3 bar 4 bar 5 bar 6 bar
5.5 – 7.0 bar 132 84
6.5 – 8.0 bar 183 145 90
7.5 – 9.0 bar 226 220 170 110
8.5 – 10 bar 262 257 221 190 120
Flow l/min Buffer tank pressure
Inlet pressure 2 bar 3 bar 4 bar 5 bar 6 bar
5.5 – 7.0 bar 267 187
6.5 – 8.0 bar 346 287 185
7.5 – 9.0 bar 453 418 345 236
8.5 – 10 bar 505 480 434 332 198
Flow l/min Buffer tank pressure
Inlet pressure 2 bar 3 bar 4 bar 5 bar 6 bar
5.5 – 7.0 bar 655 427
6.5 – 8.0 bar 853 732 442
7.5 – 9.0 bar 1052 945 762 472
8.5 – 10 bar 1219 1158 1036 808 442
3 gas / 200 litre 3 gas / 400 litre
Flow l/min Buffer tank pressure
Inlet pressure 2 bar 3 bar 4 bar 5 bar
6.5 – 8.0 bar 145 104
7.5 – 9.0 bar 207 183 141
8.5 – 10 bar 235 217 185 127
Flow l/min Buffer tank pressure
Inlet pressure 2 bar 3 bar 4 bar 5 bar
6.5 – 8.0 bar 285 205
7.5 – 9.0 bar 400 345 245
8.5 – 10 bar 444 400 325 176

Buffer Tank

Specifications subject to change without notice.

Instrument Page Button 2Buffer TankOption
The Dansensor stainless steel buffer tank is an option for the MAP Mix Provectus
and MAP Mix 9001 gas mixers.

  • Can be combined with two, or more, buffer tanks to achieve a higher performance.
  • Each tank has a volume of 15 litres and a maximum pressure of 10 bar.
  • Can be either floor or  wall mounted.

Case Study

MAP Case Study from Belgium Olive Packer
A high-grade olive packaging company opts for MAP solutions for quality control – including the Dansensor MAP Mix 9001

Related Products
MAP Check 3, MAP Check 3 Vacuum, MAP Mix Provectus

For more information, please contact our sales team on 01223 492083 or via sales@tendringpacific.com