LeakMatic II – Automatic In-Line Leak Detector

The Dansensor LeakMatic II incorporating a new optical sensor for the inline checking of 100% of the packs produced, done in real time. Tests package seal integrity. Using CO2 as a trace gas, so suitable for modified atmosphere package with minimum 20% CO2 in the pack. The Dansensor LeakMatic II leak detection system detects micro-leaks at ppm levels. Fast operation, able to test 4 cases of packed product per min. Ideal for fast MAP food package lines.

Dansensor LeakMatic II – Automatic In-Line Leak Detector

Fully automated non-destructive leak detector

  • The Dansensor LeakMatic  II leak detection system detects micro-leaks at ppm levels.
  • Fast operation, able to test 4 cases of packed product per min.
  • Ideal for fast MAP food package lines.
  • Fast paybacks on investment through optimisation of the packaging process
  • Reduce waste, reduce returns, reduce rework and reduce loss of machine time.

The Dansensor LeakMatic II was developed as a compact on-line leak system, which gives the possibility of monitoring packages in complete shipping cartons. By using the CO2 MAP gas as trace gas, it is possible to test all packages shortly after being produce.

The resultant real time information enables the optimization of the packaging process to progressive improve overall packaging performance. The test method is non-destructive and it is possible to test 4 shipping cartons per minute. The system has been designed to test several cartons or boxes containing numerous packages at once

Operation
Packages are placed inside the Dansensor LeakMatic II test chamber and a user-defined vacuum is created, and which establishes a pressure difference between the inside of the package and the test chamber, causing CO2 from the package to enter the test chamber through even the smallest leak. A highly sensitive sensor measures all changes in the CO2 content and will detect even micro leaks. When a leaking pack is detected, a signal is sent to automatically reject the package.

Benefits of the Dansensor LeakMatic II

  • Information for the optimisation of the packaging process
  • Fewer product returns & claims
  • Quality assurance of seal integrity to ensure shelf life
  • Safer brand image
  • Avoid shipping packages with seals contaminated by product
  • Attractive cost savings producing good ROI
  • Discover mechanical packaging machine errors instantly
LeakMatic II Features

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NEW: Optical sensor Data logging & export of test data
NEW: No heating time Fully automated non-destructive testing
Easy operation via touch screen 3-year CO2 sensor warranty
Fast detection of micro leaks Easy to set up and operate
Variety of post-installation technical support packages Test of 4 shipping cartons per minute
100% test of all your packages directly from the packaging line Full installation, set-up, commissioning and training
Technical Specifications
Package Sizes LeakMatic (Small) LeakMatic (Medium) LeakMatic (Large)
Max package size (with packfix) 260 x 390 x 310 mm (HxWxD) 245 x 610 x 300 mm (HxWxD) 330 x 610 x 300 mm (HxWxD)
Min package size (without packfix) 260 x 390 x 330 mm (HxWxD) 260 x 610 x 400 mm (HxWxD) 350 x 610 x 400 mm (HxWxD)
Common Technical Specifications
Package types Flexible and non-flexible packages. Individual packages or complete shipping crates.
Number of product set-ups 16
Sensor type Optical sensor
Start up time After power on: 1 minute. After stand-by: 20 seconds
Test pressure Down to 300mbar absolute.
Test speed Up to 4 cycles per minute.
Dimensions and weight Cabinet size 1825 x 880 x 1050 (HxWxD) Weight approx 450 Kg
Power supply 400 VAC
Connections 2 x RS232 for printer. PC connection
Relay outputs All relay outputs: Max 48V / 1A; “System Ready”, “Ready to Test Product”, “Test OK”, “Leak”
Notice The LeakMatic II is delivered without safety shielding, conveyor or rejection unit
Compliance CE

Instrument Page Button 2Consumables
For information about our genuine Dansensor consumables for the Dansensor LeakMatic II Automatic In-line leak detector click here.

Related Products
Dansensor LeakPointer II . Dansensor LeakPointer E2 II .  Dansensor LeakProtego

Case Studies
LeakMatic leak detector system helps Mariscos Linamar a Spanish seafood company packaging
5 million kilos of shellfish per year

Dansensor LeakMatic leak detector system helps major UK cheese producer – Wyke Farms

MAP leak testing and statistics procedures enhance food quality at leading Danish cheese maker

To place an order or for more information, please contact our sales team on 01223 492083 or via sales@tendringpacific.com